General Handling Methods For Filling Machine Problems And Malfunctions
The production industry occupies a significant position in the development of China's commodity economy. In the production process, goods need to be packaged to a certain extent, especially daily consumer goods, which not only have a wide variety but also face a broad market. Similarly, consumers have varying requirements for goods. Encouraged by technology, the technical performance of filling machines has greatly improved, especially in terms of filling accuracy, with strict control and improvement. However, in addition, there are many common problems that require manufacturers to be careful and control when operating the filling machine.
Firstly, the filling machine may experience floor drains after being shut down for use. After the filling machine completes production, if there is a floor drain phenomenon, it should be operated from the following aspects:
1. Check if the filling nozzle hole is damaged, and remove the filling nozzle to repair the hole. The diameter of the hole should be less than 7.5mm. After repairing the aperture, gently grind the flat surface of the hole on a water frosted paper.
2. Check if the ball valve inside the filling head is damaged, and replace it promptly.
Secondly, how to deal with the abnormal operation of the crank after the filling machine is turned on?
The fixing rod on the filling machine is leaning downwards, and the inner and outer tubes of the syringe are firmly pressed when pushing the liquid, causing the crank to not rotate. The nut should be loosened, and the upper fixing rod should be moved up to the appropriate position before tightening the nut. If the assembly of the syringe causes the inner and outer tubes to become uncleaned and stuck, the syringe needs to be removed for cleaning. Observe the end of the injection system at the bearing location. To prevent it from working properly, it must be reinstalled.
Thirdly, if there is a capacity error or a large capacity error in the filling machine, what adjustments need to be made?
There is air in the liquid pipe of the filling machine. Press the foot switch more often to exhaust. The inlet pipeline is not tightly sealed and there may be air leakage. Tighten the connecting pipe. If the operation or filling speed is too fast, slow down the speed appropriately. The liquid level in the material tank is low, and the liquid level should be 1.52 meters. When filling large specifications, insufficient material replenishment in the material tank can cause unstable liquid level. It is recommended to increase the amount of replenishment or close the ball valve above the filling head again, and reset the filling time (extended).